What is SOLVENT DISTILLATION and how does it help the environment??

There are chances of producing dangerous and hazardous waste, especially at the time of manufacturing in various industries which leads to the environmental burden. Therefore, it is very important that the companies should follow the government regulations for the environment at the level of disposing of hazardous waste materials safely. One of the greatest ways of following environmental regulations is THE PROCESS OF SOLVENT DISTILLATION This process also helps in getting back the raw materials that are lost during the process. The process of distillation is considered to be one of the most eco-friendly and cost-effective methods of minimizing hazardous waste at the time of processing solvents.

●      Solvents

Solvents are the type of molecules that can be easily dissolved with the other types of molecules. The other types of molecules are called solutes. A solvent could be in any form such as it could be liquid, solid, or gaseous forms. The basic function of the molecules of the solvent is to pull the molecules of the solute. Due to this, the molecules of the solute get eventually distributed properly all over the solvent during the whole process. And this mixture is known as a homogeneous mixture that cannot be separated without any chemical process. The mixture cannot be separated physically and you will have to involve heat or other chemical processes to separate the mixture of solvent and solute. 

●      Solvent distillation

Solvent distillation is a process when the mixture of two or more substances gets separated in the form of its component fractions so that the maximum and the desired purity can be achieved. The process of solvent distillation can be done with the help of removal, of heat application. When it comes to the solvent distillation recovery process, then it occurs when the mixture gets boiled and the vapors of the mixture will be richer in terms of low boiling points of the components. After the vapor of the mixture gets cooled down and condensed further, the liquid which is formed can be reusable for various industries. The portion of the mixture which doesn’t vaporize and has a higher boiling point remains at the bottom and this can also be used by various industries as a valuable fuel.

●      Environment friendly

The process of solvent distillation plays a major role in helping the environment. It helps in reducing the level of hazardous and dangerous waste materials produced and disposed of in the environment.  The solvent distillation helps in recovering the waste materials and makes them reusable. It extends the life of the used products and ensures that the waste materials can be valuable again. It also helps in reducing the carbon footprint of the companies at the time of converting the hazardous waste into energy which will be further used as a power to the solvent recovery stills. Not only this the process of solvent distillation also helps in improving air quality and reducing pollution by preventing the generation of more waste materials.

Distillation and It's types:-https://www.alaquainc.com/the-different-types-of-industrial-distillation/

The Functions of Salt Maker Evaporator Crystallizers

When it comes to the basic function of the Saltmaker evaporator crystallizer, then it helps in the brine treatment which is used for the applications of zero liquid discharge and minimization of volume. The Saltmaker evaporator crystallizer is a unique design of crystallizers that is built up in such a way so that the process of brine treatment of the toughest water can be simplified. Let’s take a look at the benefits of the Saltmaker evaporator crystallizer over the ordinary or conventional crystallizer.

Solid Production

One of the main benefits of the Saltmaker evaporator crystallizer is that it helps in the reliable production of the solids. The main function of a crystallizer is creating crystals. In the Saltmaker evaporator crystallizer, solid salt is released to the binning system.

One Step Treatment

Another major benefit of the Saltmaker evaporator crystallizer is, it is also known as the one-step brine treatment. Therefore, it doesn’t involve any pretreatment process and for zero liquid discharge applications, no extra equipment or process is required.

No Scaling, Plugging and Corrosion

Saltmaker evaporator crystallizer has a benefit of higher rates of circulation, the constant changing of saturation gradient, surfaces which are non-stick and non-corroding. And due to all these benefits, the Saltmaker evaporator crystallizer leads the brine treatment process without any scaling, lugging and corrosion.

Automation Process

Saltmaker evaporator crystallizers involve intelligent automation and the self-cleaning process. The Saltmaker crystallizer has the option of automatic start and stops function as well.

No Failure

The process of the Saltmaker evaporator crystallizer doesn’t involve any single point of failure. The Saltmaker crystallizer is built up in such a way that it consists of redundant process sets, unlike any other crystallizers. Therefore, even if one process set is lost, then the crystallizer will keep running with the 92% capacity.

Modular Build Up

The modular build-up and scale-up of Saltmaker crystallizers help in easy delivering, easy installation and expansion which will lead to the adaptation of the crystallizer according to the growing capacity of the process.

Humidification Dehumidification

The Saltmaker crystallizers follow the operation of low temperature with air humidification dehumidification which helps in avoiding the pressure vessels and constructing them with the help of reinforced plastics.

The Reliable Production Of Solid And Discharge

The production of crystals with Saltmaker evaporator crystallizer involves the continuous formation and growth of crystals with the help of the circulation of brine slurry. The growth of the salt happens favorably on the nucleation sites of suspended seed crystals rather than on the surfaces of heat transfer. The crystals are produced in a larger amount and then they are discharged with an automated binning system. The remaining smaller seeds of salt and concentrated liquor get recycled in the Saltmaker evaporator crystallizer and the solid produced discharges in the bag. When the bag gets full of the discharged salt, then the system provides the notification for the drainage process.

 

Alaqua is one of the leading corporations based in the USA for the manufacturing of the equipment of evaporators, crystallizers, and distillation systems. We have experience of more than 20 years and the equipment manufactured by us are working successfully in various industries. For more details about our company, visit http://alaquainc.com

 

Reach New Heights With Our New Technological Equipments

Alaquainc is a well established and growing engineering enterprise incorporated in 1993 with an aim to provide processed intensification in the areas of evaporators, crystallizers, and distillation equipment systems to create synergetic solutions. With our nucleus of highly skilled engineers and technicians, we can respond to any troubleshooting promptly to all our national and international base of customers.  

In our ethical business standards of manufacturing evaporators, We specialize in the making of falling film evaporators which are designed using current edge technologies. These evaporators feature excellent heat transfer coefficients, scaling and fouling, low-temperature operations, and self-cleaning actions from salting as these attribute high operation efficiency and consistent performance. This evaporator of ours is an ideal choice of our clients as we offer this equipment in various sizes and specifications to meet their demands.

With our plate evaporator or also known as the plate heat exchanger is used to process liquids that are prone to crystallization. With it, the circulation of liquid is done at an elevated rate through calandria within which the boiled liquid is averted via the hydrostatic head that is sustained at a position raised to the top of the tube plate. The evaporators rely upon reasonable operating costs and are made through rigid construction for durable circulating pipework.

In the multiple effect evaporative system is produced from high quality international standard components owing to easy installation, longer operational life, and rugged construction. It holds features like lower noise level making and ensures to save production costs by less energy consumption. This evaporative system can extensively cater to the chemical, automobile, and textile industries.

Alaqua Services is one of the leading manufacturing companies of evaporators, crystallizers, and distillation systems, based in the USA. We have experience of over 20 years and our manufactured products have been working in various industries successfully for very long. For any queries, you can contact us today!! 

See more about EVAPORATOR- Evaporator And Condenser

The Use Of Evaporators In The Food Industry

The evaporators are used for accomplishing the process of evaporation. The process of evaporation has been utilized in various industries for various purposes. If we talk about the usage of the evaporation process in the food processing industry then, the products of food are concentrated with the help of the evaporators, so that the shelf life of the products increases. It also helps in reducing the weight and volume of the food products. As a result, the cost of the storage of food products reduces, the cost of transportation also reduces, and consequently, the value of the food products increases. During the harvest period, it is very important that the biodegradable crops should be used economically and the evaporators help in doing so. 

One of the examples of this is the production of fruit juices, which is produced by the concentration of fresh fruits with the help of evaporators. 

Every item of the food has its seasons and they can’t be consumed for the whole year. However, with the help of the evaporators, fresh fruit juices and tomato paste are the biggest examples of the food items which can be consumed throughout the year. The evaporators are also used for the preservation of the concentrated food through following the process of microbiological stability and lowering water activities. If we talk about the use of the evaporators in the industries of kraft paper and chemical, then the process of evaporation is used for the chemicals which are nonvolatile. 

The evaporators help them to recover and make them valuable again. For example, if we talk about the process of kraft pulping, then the water remaining in the spent cooking liquid gets evaporated and the concentration of the solid happens. The spent cooking liquid is also known as black liquor. The chemical which has just concentrated in the process, then finally becomes refined and can be reused easily. When it comes to the industry of pharmaceuticals, the process of evaporation is used for concentrating the solution. The concentrated solution than further dried out so that it can become a powdered product. The use of evaporators is very common in various industries.

However, when it comes to the food industry, the evaporators are best suited in various applications of the food industry. There are basically three types of evaporators that are commonly used in the food industry, such as plate type evaporators, forced circulation evaporators, and long-tube vertical evaporators. All three evaporators are used for different applications in the food industry. For example, long tube evaporators which are also called the falling film evaporators are used in the concentration of the food items which are heat-sensitive, such as milk and fruit juices. Whereas, forced circulation evaporators are commonly used for the concentration of viscous and pulpy liquids such as mango juice and tomato juice.

Alaqua Services is one of the leading manufacturing companies of evaporators, crystallizers, and distillation systems, based in the USA. We have experience of over 20 years and our manufactured products have been working in various industries successfully for very long. For any queries, you can contact us today!! 

Crystallizers and its applications

The process of crystallization is also called the process of forming snow. The process of crystallization is a chemical reaction through which the crystals are formed. The process of crystallization involves the purification of the compound and the identification of the chemical characters. The drug was also discovered with the process of crystallization and all the drugs in the world are made up of following the crystallization process. If we talk about the detailed crystallization process through crystallizers, then it involves a decrease in temperature inside the crystallizers. As the temperature decreases, the process of dissolving the solvent also slows down and decreases.

This stage is called the supersaturation of the solvent. Due to the supersaturation procedure, some molecules are released and bond together. The molecules that bond together form a crystal. After the formation of the crystals happens, the crystallization process is completed. The molecules which bind together and form crystals are usually purer than the molecules which couldn’t form the crystals. The molecules which didn’t form the crystals, go back to the original solution itself. Whereas, in some of the cases, when the process of cooling down doesn’t happen properly, then the molecules go back to the liquor and leave the crystal. The process of crystallization is very simple and can easily be done through the crystallizers.

The common examples of crystallization in our day to day lives are the formation of snow, which is actually the crystallization of water and the process of salt harvesting. However, the industrial process of crystallization involves other scientific things and equipment as well. The basic concept of the crystallization process includes, the temperature of the solution should be increased first. So, the process of evaporation happens and the compounds of the solution should be crystallized. The increased temperature should remain the same till the time, no solid substance is left in the solution. The next step is to decrease the temperature of the solution slowly and steadily while keeping the solution in the static form.

As we discussed above, this step is also called supersaturation. When the supersaturation process is completed, the crystals are formed. Separate the crystals from the solution, isolate them, and let them dry in the natural process. When it comes to the application of the crystallization process, then one of the most common usages of the process of crystallization is the production of salt. The salt produced through the crystallization process is called salt crystallization. Other applications through the crystallization process are the production of the crystals and the purification of the compound. Some chemicals are also produced with the help of the process of crystallization, one of the most common examples is chemicals of salt powder. The crystallization process is also used as the production of food additives on a larger scale.

The Functions Of Evaporator And Condenser In Your Air Conditioning System

The two most essential elements in your air conditioners and any other cooling systems are condensers and evaporators. The coils of the condenser and evaporator help in cooling the place. Let’s discuss how these coils work and what the functions are.

FUNCTION OF AN AIR CONDITIONER 

The air conditioners help in removing the heat simultaneously cooling down the place inside your home or any other building. The function of the air conditioner involves the circulation of the refrigerant inside the air conditioner between the outdoor and indoor units. The circulation of the refrigerant allows the change in state, from a liquid state to a gaseous state and again from the gaseous state to liquid state.

This change of state process happens again and again. The process of circulation of the refrigerant occurs because of the presence of the evaporator inside your air conditioner. When due to the circulation of the refrigerant, the liquid state changes into a gaseous state inside the indoor unit, the absorption of the heat happens. Similarly, when the refrigerant compresses and the gaseous state converts into the liquid state inside the outdoor unit, it leads to the process of releasing heat. The cycle of releasing heat and absorbing heat repeats continuously.

THE ROLE OF EVAPORATOR AND CONDENSER COILS 

In the process of heat transfer, the evaporator coils and condenser coils play a very important role.
The evaporator and condenser coils are made up of copper so that the process of transferring of heat would be easier. In the latest technology, vanes and fins are the latest introductions in the manufacturing of the air conditioning system because they help in increasing the surface area which leads to the easy movement of heat transfer.

EVAPORATOR COILS

The main function of evaporator coils is to convert the liquid state to a gaseous state in the refrigerant. For the completion of the process, the refrigerant has to move from the expansion valve to the coils of the evaporator. Due to the movement, the refrigerant pressure decreases and the expansion valve changes the liquid state into the gaseous state.

The evaporator coils help in the occurrence of the process of heat transfer, and as a result a cold surface created. The blower attached with your air conditioner, moves the air and also creates the cool conditioned air which decreases the temperature inside your house or any other building. And as we discussed above, the movement of the compressor of the gaseous refrigerant happens in the outdoor unit of your air conditioner.

CONDENSER COILS 

Condenser coils are placed inside the outdoor unit of your air conditioner. It helps in the process of refrigerant in which the gaseous state changes again to the liquid form. The completion of this process is fully dependent on the compressor because the compressor helps in increasing the pressure of the gas. The pressure leads to change in the gaseous state back to the liquid.

Alaqua is one of the leading corporations in the US in the area of manufacturing of evaporators, crystallizers, and distillation systems. Contact us on:- 2017581577, today if you want any assistance and if you want to know more about the functions of evaporators in the air conditioner. We are looking forward to assisting you in the near future!!

ALL ABOUT THE PROCESS OF EVAPORATOR MANUFACTURING

The first step in the whole process of evaporator manufacturing is even more important than the manufacture of evaporators itself. The step is designing the evaporators. We work very hard and closely with our team so that the evaporators we manufacture fulfill the requirements of the industry and the production process. The procedure of starting a new evaporator project starts with the meeting between the staff of the technical team and application engineers. In the meeting, the team discusses the process, discusses the product, and about the production goals for the plant. After that, the inspection of the equipment happens to gather data. For example, if we are launching a Greenfield project so our team will discuss all the critical steps carefully for developing the process.

The data gathered and the gained information in the technical team meeting is used in the pre-engineering effort so that the development of the right evaporator process can happen. Firstly we create the concept of an evaporator system that can fulfill the objectives of the business according to the uptime with regards to the efficiency, cleanability, operability, and production volumes. After that, we move forward to the specifics of the evaporators. For the complete evaporator system, the whole work of manufacturing the evaporators is processed through the engineering, mechanical engineering, and design work departments. The manufacturing of evaporators requires forming an idea of the evaporator system and according to that, we arrange the specialty materials required for the construction of evaporators.

Sometimes, the evaporators are also constructed according to the requirements of earthquake zones. The basic engineering drawings and the detailed documents about the designing of the evaporators are required for contractors to proceed with the construction of the evaporator system. Before constructing the evaporators, the technical team and contractors discuss the design and make some changes if they are required. The guesswork is not allowed in the foundations, structural support, and the requirements of the installation and launching of a new evaporation system. The whole process of manufacturing the evaporators should follow the processing line seamlessly.

After the pre-engineering the package is finalized, the process of manufacturing the evaporators is carried out. Once the equipment process is completed, our team works on the installation part. Taking care of every single detail of the evaporator equipment at the time of installation is very important. Once the manufacturing of the evaporators completes, the technical team and engineers are always available for any requirements of further assistance. Alaqua is a US corporation and we have experience of over 20 years in manufacturing evaporators, crystallizers, and distillation systems in numerous applications. If you are also thinking about getting a new evaporator for your industry then you can contact us on www.alaquainc.com our website for more information.