Equipment Used For Food Processing | Alaqua Inc

Modern food processing equipment includes a vast range of machinery, systems such as distillation equipment, crystallizers, evaporator system, etc., and components for handling, cooking, preparing, storing, and packaging processed meals. Even while food processing equipment is primarily used to improve the palatability and digestibility of food while also extending its shelf life, various types of food processing equipment are also utilized to serve ancillary purposes. Preparation, packing, and handling of processed goods from one end of a food processing plant to the other are examples of these.

The global market for food processing and handling equipment was assessed at $137.2 billion in 2019. By 2025, the market is predicted to reach $196.6 billion, with a CAGR of 6.2 percent. The food processing industry's various processing technological breakthroughs, as well as the industry's continued rise in demand, are likely to propel the industry's expansion even further in the future years. The growth of the equipment market will be supported by the rise of food production in emerging economies.

The uses of the food processing equipment services manufacturing cycle may be divided into many stages. These are distinguished by unique duties that will be carried out during the execution of individual unit activities. The primary function of the preparation step, for example, is to prepare the food for subsequent processing. Washing and separating are two of the unit actions conducted during this step.

Secondary functions that assist the core function of the food production cycle may also be found throughout the food preparation phase. System control procedures that ensure that the required processing standards are met, as well as material handling systems that transport food materials between the various process stations, are some examples of the same.

Preparation, Mechanical Processing, Heat Processing, Preservation, Packaging, and Material Handling are only a few of the most prevalent purposes by which the equipment used in food processing may be categorized.

Equipment for Food Preparation

Within the food processing production cycle, there are early preparation activities that focus on preparing raw food resources for future procedures. Separation of the desired material from low quality or unacceptable material is a common food processing method utilized at this step. Manufacturers will be in a better position to create uniform, high-quality food while removing any extraneous matter, pollutants, or pathogenic microbes that might deteriorate or damage the food or equipment, or cause food-borne diseases. Cleaning, sorting, grading, and peeling are examples of raw material preparation processing.

• Cleaning - This procedure involves either wet or dry cleaning to remove foreign matter and impurities from the surface of the raw material. Flotation tanks, spray washers, sterilizers, and ultrasonic cleaners are all part of the wet cleaning process. Air classifiers, magnetic separators, and screen separators are among the dry process's components.

• Sorting and Grading - This determines the overall quality of the food by assessing numerous qualities such as damage, color, fragrance, flavor, and so on. Tungsten lamps (candlelight) and a variety of different image processors were employed in the processing.

• Peeling - It eliminates any inedible or unpleasant material from the finished product, improving its quality and appearance. Some of the food processing methods employed include pressure vessels for flash steam peeling, knife peeling with stationary or revolving blades, abrasive rollers for abrasion peeling or furnaces, and conveyors for flame peeling.

Mechanical Processing Equipment

Mechanical food processing procedures decrease, expand, homogenize, or otherwise alter the physical shape of the foodstuff. This procedure will enhance the efficiency of future processes, improve the quality and edibility of food, and allow for the production of a wider range of food items.

• Size Reduction - Shearing, compression, or impact force procedures are used to lower the average particle size of solid food matter. Some of the processing technologies utilized include grinding, pressure, or attrition mills, roll crushers, band saws, or meat grinders.

• Size Enlargement - Extrusion or agglomeration techniques will raise the average size of the food components. Extruders with single or twin screws, chilled extruders, agglomeration rotating pans, high-speed agitators, and different molders are employed.

• Homogenization - Also known as emulsification, is a procedure that decreases average particle size while increasing food consistency. Food processing technology includes emulsifiers, homogenizers, high shear mixers, and colloid mills.

Heat Processing Equipment

Heat exchangers or transfer equipment can guide the heat towards or away from a substance. Heat processing equipment, in particular, has the potential to alter the physical, chemical, biological, and biochemical properties of the final product. These will modify the overall nutritional properties of the food by altering the chemical structure, increasing the flavor, or functioning as a food preservation method by suppressing or eliminating harmful microbes or enzymes that cause spoiling.

• Roasting/Baking - This process causes physical and chemical changes in the food and aids in food preservation. It may be used to make bread, crackers, biscuits, and other flour and dough-based foods. Continuous or semi-continuous ovens, baking ovens, and breach ovens are employed.

• Blanching - To minimize the number of pathogenic bacteria and inactivate unwanted enzymes that might lead to spoiling, steam or hot water is utilized. Blanching cleans, softens, and improves the overall quality of the product. Blanching can be done using either steam or hot water blanchers for fruits and vegetables.

• Dehydration - To extend the shelf life of food goods, heat is employed to evaporate the water. In addition, the final food product's weight and volume are reduced. Dehydration is accomplished by the use of convective, conductive, vacuum, or freeze dryers.

• Pasteurization - Using medium-heat temperatures (158-212°F) to process food material inactivates most enzymes and bacteria, preventing spoiling. Pasteurization gives items a short shelf life while maintaining quality and other features. Pasteurizers used in-container or continuous flow pasteurized dairy, wine, beer, egg goods, as well as fruit and vegetable products. Heat exchangers using plates or concentric tubes are also employed.

For diverse food items, processing equipment is employed throughout the food and food processing sectors. There is a vast selection of food processing equipment available; however, not all of it is employed in every facility since distinct industrial subsections choose to use certain types of equipment for their processes and unit operations.

The food processing industries are divided into several categories including alcoholic drinks, products for bakeries and confectioneries, fish and seafood (dairy and non-dairy), fruit, foodstuffs in general, meat and poultry, non-alcoholic drinks, and vegetables.

Alaqua is a processing equipment supplier that also provides installation and commissioning, equipment fabrication, retro-fitting, field, and troubleshooting processing equipment services. They are crystallizer, solvent recovery system, distillation equipment, heat exchanger, and evaporators supplier in the USA for food and beverage, pharmaceutical, chemical, and environmental industries. Contact them today for processing equipment and processing equipment services! For more information visit our site - www.alaquainc.com 

Evaluating Industrial Equipment Suppliers | Alaqua INC

 

Machines and equipment such as evaporator systems, crystallizers, distillation, solvent recovery, spray dryers, etc. all are necessary for most industrial operations, particularly those in the manufacturing industry. This implies that if you're in this line of work, you'll need to invest in them so that your company can function more smoothly.

Industrial equipment is a piece of machinery used in a production facility that is designed to execute certain tasks. To that end, it's critical to have the right equipment in place to enhance your company's productivity.

Industrial equipment purchases can however be expensive. As a result, you need to exercise caution while dealing with this project to ensure that you receive the proper one for your company. Before you buy any industrial equipment, keep the following eight points in mind so you can make the best selection possible:

Establish your requirements

Before planting processing equipment, it is critical to consider all of the reasons why your company needs it. Although the majority of this equipment is employed in the manufacturing industry, you must understand the functions it must do to guarantee you're making the proper investment. That's why, when you start shopping for industrial equipment, make a list of the requirements you'll need it for.

If you manage a chemical, food, pharmaceutical, or plastic production company, for example, you'll need industrial blenders and mixers to mix different components. So, if you want to get the correct equipment for your industrial company, first figure out what you need.

Budget

If you're on a limited budget, consider buying old equipment. A used piece of machinery usually has certain advantages, such as being less expensive than new machinery of comparable quality. You may also lower your capital commitment by purchasing a used one, which is vital if you're still a startup.

Used equipment, like any other business transaction, should be approached with caution. Fortunately, there are reputable companies that sell second-hand equipment at a fair price without sacrificing quality.

The output of the Production

When purchasing industrial equipment, this is another factor to consider. Production outputs, in general, relate to the items produced by an industry or business over a specific time period. As a result, consider the production output while purchasing machinery. This entails weighing it against the required services and costs.

In most circumstances, a good piece of equipment to acquire is one that has a high production output but few utility characteristics at a low price. You might be able to scale up production in your manufacturing company once you have it. So, before making a purchase, make sure to think about these factors.

Recruiting Manpower

Another important consideration when acquiring processing equipment services is the availability of staff. Because you're in the manufacturing industry, determining how many people are required for a specific piece of machinery is critical. This is because the amount of money you pay the equipment operating per unit produced may have an impact on your business's long-term financial viability.

When it comes to assessing the real labor engagement, you'll need to be familiar with the two sorts of machinery: completely automatic and semi-automatic. Because it may be operated by one person at a time, fully automated equipment does not require committed personnel. Semi-automatic machinery, on the other hand, requires the presence of a few people in order to function properly.

As a result, it's vital to figure out how many personnel will be working the machines and getting paid in the end to ensure you acquire the correct equipment without running into financial issues. You may feel certain that you've bought the best industrial equipment for your company's growth.

Price

When choosing industrial equipment, this is another factor to consider. In most circumstances, multiple pricing will be found on the market for the same machinery. It's critical to understand why this is happening so you can carefully consider your alternatives.

For example, you should take the time to look through all of the equipment's features to see whether it's the ideal option for your company. Although pricing is an important consideration when making a purchase, quality should never be sacrificed for the sake of saving money.

Requirements For Energy And Consumption

It's not only about the cost when it comes to purchasing industrial equipment. However, before making a selection, it's critical to find out how much power and how much energy it consumes. If the device merely requires a domestic power outlet, for example, it is OK. If it requires a lot of power, on the other hand, you might need to get a commercial energy connection from your local government. Unfortunately, this power standard necessitates a substantial financial expenditure as well as time.

Space Required

You should assess the amount of space required for the installation and operation of industrial equipment before purchasing it. Your operational activity may be restricted if you don't have adequate room, which may impair your company's long-term manufacturing output rate.

Check the space requirements for your region first before placing your final purchase to guarantee you have adequate room when the machinery comes.

Period of Warranty

Purchasing industrial equipment is a significant financial commitment. As a result, you should make the most of it for your company's operations. You may do so by looking at the warranty duration for the machinery. Examine the fine print to see which parts are covered by a guarantee and which aren't. Also, don't forget to look into warranties so you'll know how much you'll have to pay if you have a servicing issue in the future.

Conclusion

When it comes to purchasing machinery for your manufacturing company, there's nothing to be scared of. If you keep these considerations in mind, you'll be able to obtain the necessary industrial equipment and begin operations in no time. Remember that having the correct machinery may make a significant impact on your manufacturing business.

Alaqua is a processing equipment supplier in the USA offering all kinds of processing equipment such as the evaporator, crystallizer, solvent recovery, heat exchangers, distillation equipment, and spray dryer to food and pharmaceutical and various industries. Contact them today to know more about their product and services! For more information visit our site - www.alaquainc.com 

Designs of Rising-film Evaporator | Alaqua Inc

Heat exchangers with vertical shells and tubes and a vapor-liquid separator on top are known as rising film evaporators (RFE).

The feed enters the heat exchanger at the bottom and climbs via the tubes. The heating medium provides heat on the shell side. When the feed is heated, the vapor produced pushes the liquid against the wall and raises it upwards as a film. In a vapor-liquid separator, liquid and vapor mixtures are separated at the top.

The high velocity created by vapor lift is responsible for good thermal performance. This upward movement against gravity causes a lot of turbulence in the liquid. This is one of its most significant benefits for viscous compounds that tend to dirty heating surfaces.

Available Designs of Rising-film Evaporator

The essential concepts of the rising film evaporator, thermo-siphon, have been used to build a variety of other evaporator designs. Evaporator designs are often tailored by private enterprises and industries based on the needed use in manufacturing the desired goods. This is necessary to guarantee that the best product is produced while also maximizing the design's efficiency and cost-effectiveness.

Artisan Rising Film Evaporator

Artisan Industries specializes in creating specialized thermal separation equipment. The Artisan Rising Film Evaporator uses the same fundamental principles as a long-tube vertical evaporator, but it's been modified to handle more volatile and viscous compounds that a traditional design would not be able to handle due to significant fouling.

In this regard, the Artisan Rising Film Evaporators are utilized as a flash evaporator or pre-heater to remove the bulk of the volatile components before stripping. This design allows the operator to modify the feed rate or steam rate to remove residues, maximize steam efficiency and respond to product behavior. This evaporator is designed for high-temperature applications and materials with a high viscosity that tend to foul transfer surfaces.

Rising Thin Film Vacuum Evaporator

The Rising Thin Film Vacuum Evaporator is a variation of the original rising film evaporator, with the key distinction being that it allows liquid to evaporate at a lower temperature. This is made feasible by the fact that it acts under vacuum, which prevents unwanted formation in the liquid. This design was intended to allow evaporation to re-concentrate a dilute solution to its desired concentration while also enabling evaporated water to condense and be collected for recirculation or other applications. There are a variety of Rising Thin Film Vacuum Evaporator models available each with its own capacity, condenser design, and concentration control. This design is very small, allows for easy solution concentration management, and may be used with extremely corrosive and effervescent liquids.

Semi Kestner

In the sugar industry, the Semi-Kestner, also known as the Semi-Rising Film Evaporator, is commonly employed. This equipment includes a Polly-baffle catcher to prevent juice entrapment, as well as a juice coil and flushing system for more efficient juice delivery. Because less steam is used, this design has a high risk of syrup and high vapor pressure. The juice flows back without being discharged after just passing over the heating surface once, thanks to the short liquor holding time and efficient heat transmission design features.

Guidelines for Designs being Considered

Choosing an appropriate temperature difference

The temperature difference between the heating media and the boiling liquid, which is the log mean temperature difference, must be large enough to provide sufficient ascending force of the steam vapor in the tube side to cause the liquid film to flow upwards. In general, the bigger the temperature differential, the stronger the steam's pushing power. Furthermore, a large temperature differential increases the flow rate of liquid and vapor within the tube. As the flow rate rises, turbulence rises, increasing the heat transfer coefficient. However, the entire temperature differential must be within the boiling point ranges of the two components, otherwise, the quality and purity of the products may be compromised.

Sizing

The size of a rising film evaporator is often a delicate undertaking since it necessitates a thorough grasp of the process requirements as well as the behavior of the materials involved. Long and thin tubes are often considered to be more cost-effective than thicker shell sizes for shell and tube heat exchangers. Nonetheless, the size may always be altered and tailored according to the needed use in creating the desired items, while comparing the cost of building against the demand. The length usually runs between 4 and 8 meters, with a diameter of 25 to 50 millimeters.

Thermal Economy

The thermal economy is an important consideration when developing a rising tube evaporator. To achieve this, design characteristics with a significant impact on the thermal economy must be addressed. The entire heat transmission area is one of the most important factors. It is normally appropriate to maximize the heat transfer area in order to maximize the thermal economy, as a greater area will result in a higher heat transfer rate. Despite this, increasing the area of heat transfer may cause issues in terms of expanding the varied dimensions of the evaporator, which in turn raises construction costs while also subjecting the evaporator to additional limits such as space and design constraints.

Alaqua is an evaporators manufacturer and supplier along with other processing equipment to fulfill various industrial requirements. Contact them today to know more or fulfill your industrial equipment requirement! For more info please visit on site - www.alaquainc.com